Specialty Products | Automotive Assembly Line Protection
Thermopack offers custom-designed, reusable Vehicle Body Protectors to help safeguard sensitive vehicle body surfaces against scratches, dents and accidental contact during automotive assembly and internal handling.
Precision thermoforming combines a durable ABS outer shell with specialty non-scratching PU foam on the contact surface. Each protector is formed around the required body contour for secure fitment and easy handling.
Vehicle body protection in use
Product features
- Non-scratching cushioning: Specialty PU foam helps protect painted and unfinished surfaces.
- Thermoformed ABS shell: A strong, lightweight outer structure designed for repeated assembly-line use.
- Magnetic fixing: An integrated magnetic arrangement supports secure positioning, installation and removal.
- Precision fitment: Custom-formed profiles follow the vehicle body contour.
- CNC trimming: Precisely trimmed edges and application-specific cutouts accommodate identification markings, labels and access requirements.
- Reusable construction: Designed for repeated handling during manufacturing operations.
Material and construction
- Outer protective shell: Thermoformed ABS.
- Contact surface: Specialty non-scratching PU cushioning foam.
- Fixing method: Integrated magnetic arrangement.
- Manufacturing process: Thermoforming and CNC trimming.
- Configuration: Custom-designed to application requirements, including left-hand and right-hand protectors.
Assembly-line applications
Suitable for temporary protection of vehicle sill and body areas during assembly, internal material handling, storage, transportation and final inspection. The protective shell and cushioned contact surface help reduce surface damage and the associated need for repainting and rework.
Custom Vehicle Body Protection Solutions
Share your application, drawings, body contour, contact-surface requirements and production quantity with Thermopack. Our team can review the material, fixing arrangement and trimming requirements for your assembly process.