Thermopack develops thermoformed covers for CCS busbar assemblies used in lithium iron phosphate (LFP) battery packs. Shaped around the arrangement of cells, busbars and sensing leads, each cover is discussed against the battery module layout and project requirements.
Vehicle applications
The supplied assembly photographs show CCS and busbar layouts with connected cells and routed sensing leads. Thermopack can discuss covers for lithium iron phosphate battery packs used in buses, trucks and passenger cars.
Designed around the battery module
Battery layouts vary by vehicle platform and pack design. Share your drawing and requirements so Thermopack can review the cell arrangement, busbar geometry, sensing-wire routing, dimensions, material and production needs for a thermoformed cover.
CCS busbar cover examples
Contact Thermopack to discuss your battery assembly drawing, material choice, target dimensions and production quantities.
Specifications
- Material: PC, 0.5 mm thick
- Colour: Black
- Withstand voltage requirement: 3700V DC; boost for 10s, maintain for 60s, then reduce for 10s; leakage current 0.1mA
- Flame retardant requirement: Vertical UL94-V0
- Insulation requirement: 1000V DC; resistance 550 M
- Temperature resistance requirement: -40C~85C